Over the last fifty years, advancements in technology have greatly changed the reliability and maintenance industry. Companies have put a lot of time and money into technology and automation in order to improve safety, increase product quality, and reduce staff overhead.
However, no matter how advanced the industry becomes, they will still have to deal with industrial maintenance errors. With that said, by knowing what these common errors are, you can be better prepared at mitigating them and avoiding them in the first place.
And we are here to help you. So keep on reading and we will take you through everything that you will want to know about industrial maintenance errors and how to avoid them.
1. Not Setting Standard Intervals for Maintenance
One of the biggest preventive maintenance mistakes is not setting standard intervals. This is because if you go too long between preventative maintenance tasks, your equipment might start to get damaged.
The repairs can end up costing you more than regular maintenance would have.
You should come up with appropriate intervals for your scheduled maintenance. This is going to optimize equipment longevity, reliability, and performance.
2. Not Capturing Enough Data
Regular preventative maintenance inspections and related activities can give you insight into issues that are taking place. You can mine the data to figure out what you need to do in your preventative maintenance program.
You can also determine systems or even sub-systems that are experiencing failure. Come up with a plan to fix these issues in your preventative maintenance program.
Maintenance software will let you measure performances by helping you keep track of important information. This can include data like the number of times you’ve had to repair specific equipment, the number of breakdowns occurring, or the percentage of completed preventative maintenance tasks.
3. Vague Instructions
You should clearly explain what your preventative maintenance tasks are. If you need to know what conditions you are looking for and what to do if you find a condition that is not up to your standards.
You need to be very specific and even include drawings and other helpful tools.
4. Excess Waste
Sometimes, you might be so focused on productivity that you ignore all of the waste you are creating. Waste management can then become very costly and dangerous.
It is helpful to learn about different systems that can help you control and reduce your waste output. For example, it is worth understanding carbon capture technology if your company uses a lot of gas.
The Importance of Knowing About the Top Industrial Maintenance Errors and How to Avoid Them
Hopefully, after reading the above article, you now have a better idea of what the top industrial maintenance errors are and how to avoid them. As we can see, these errors can lead to unsafe working conditions and also expensive repairs. This is why it’s so important that you know what to be looking for.
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